In-House Skills

At Pendennis each yacht we work on has its own persona and individual style – the yacht and its crew become extended members of the Pendennis family.

Our services are backed up by an extensive in-house team with skills and expertise in the following areas: Planning and Design, Engineering, Fabrication, Joinery, Deck Outfitting and Rigging, Electrical, Paint, Interior Design.

The quality of our work stands the test of time, with yachts returning year after year for routine maintenance, taking advantage of our highly skilled in-house team, extensive engineering knowledge and global support network.

We pride ourselves in offering maximum quality control and accountability at every stage of the project, having been accredited to the new Lloyds ISO 9001:2015.

Planning & Design

We appoint a dedicated Project Manager to every contract from the outset, so we can plan and manage the necessary resources in the most timely and efficient manner. The Project Manager becomes your first point of contact, ensuring that your expectations are accurately conveyed within the company and that progress is regularly monitored and reported. Technical support is provided from a central office which is able to advise on all aspects of yacht construction from structural design to fine finishing details, with extensive knowledge of both classification society regulations and MCA requirements.

Planning & Design Services

  • Estimating & tendering
  • Project planning
  • Specification writing
  • In-house designers
  • MCA compliance work
  • Local Class & MCA surveyors
  • Technical services
The technical team worked on over 100 individual lighting designs on Malahne
Pendennis has a large in-house technical team
Naval Architecture was completed in-house by Pendennis' technical team
Full-scale interior mock-up created for a potential client
Full-scale interior mockup created for a potential client

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Engineering

Our team of over 40 engineers has a wealth of experience in the superyacht industry within the new build and refit sectors. We regularly repair, refurbish, maintain and fit engineering installations for the plethora of systems that are available to the yacht industry, which can vary between extremes such as shaft alignment to fitting Jacuzzis. Pipe manufacture and installation is conducted in various types of materials including plastics, galvanised steel, cunifer and stainless steel - depending on customer specification and/or class requirements. The team operates from a central 360 square metre workshop fitted with numerous lathes, milling machines, pillar drills and welding bays. The majority of work is completed on board always concluding in commissioning, sea trials and handover to the client.

Engineering Services

  • Design & inspection work
  • Engines, propellers, rudders, stabilisers
  • Air conditioning & ventilation
  • Refrigeration
  • Hydraulics
  • Domestic systems work
  • Pipework
The engine room was completely rebuilt during her 18-month refit
Akalam's aft deck featured an air con/heating system integrated into the table (photo by Mark Lloyd)
A2's engine space was redesigned with a full range of new equipment
Pendennis' experienced engineers work on renovating the original 1929 engines
The sundeck helm stations were backed up with a nav sation in the main salon (photo Bruce Thomas)
The new engine being lowered into M5 during her extensive 2013 refit

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Fabrication

Our highly skilled fabricators are able to work to exacting standards with both steel and aluminium on any vessel. The team is very familiar with the requirements of classification societies such as Lloyd's, ABS and DNV and all of our welders are coded by them. Welding is carried out using the latest Super Pulse or synergic MIG sets, keeping plate distortion to an absolute minimum as specified by leading designers.

Fabrication Services

  • Steel & alloy construction
  • Stainless steel work
  • MIG & TIG welding
  • Lofting & plate forming
  • Tube work
The Jacuzzi was repositioned foreword, requiring significant structural reinforcement on the bulkheads below
Traditional Steel Restoration & Riveting
Pendennis' fabrication team were commissioned to build this award winning building
The unique bomb-bay doors on Hemisphere required precision build (photo by Jeff Brown)
The fabricators used their skill to create this bespoke gimballed wine cooler (photo by Paul Warchol)
The redesign of the forward top deck required extensive fabrication
The new swim platform and stairwells ready for paint
Hull fabrication in-house

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Joinery

The talented joinery team is able to produce high quality interior and exterior woodwork. Interior projects can range from small modifications during refits through to complete new build projects. The team can produce all types of interior styles from traditional Edwardian raised and fielded panelling through to minimalist flat panel designs - finished in high gloss or satin finishes to Owners' specifications. Exterior woodwork can comprise fitting of teak decks, capping rails, traditional companionways, skylights and cockpit furniture.

Joinery Services

  • Lofting & machining
  • Furniture construction
  • Noise installation schemes
  • Teak deck fitting, replacement & refurbishment
  • Full size mock-ups
  • Light weight foam or aluminium honeycomb cored joinery panelling
  • Bespoke furniture commissions
Restoration of the woodwork on the yacht was extensive
All teak decks were replaced
The team refreshed the woodwork thoughout the interiors
Bespoke beds and pullmans throughout the guest accommodation
Pendennis worked closely with interiors team 'Based Upon' to create a luxurious finish (photo by Jeff Brown)
Bespoke furnishings were created for the yacht (photo by Mark Lloyd)
The team plan in detail and build in the workshops before installation

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Deck Outfitting & Rigging

The deck outfitting team is made up of experienced shipwrights and engineers who take care of designing, sourcing, fitting and commissioning such items as passerelles, cranes, anchor and mooring equipment, deck winches, sailing hardware, rails and stanchions, windows and port lights, safety equipment, jacuzzis and splash pools. Members of this team are also knowledgeable in the installation and setting up of masts and spars and commissioning sail handling systems.

Deck Outfitting & Rigging Services

  • Spars & rigging
  • Sailing hardware
  • Winches
  • Ladders & gangways
  • Custom stainless work
The mast being stepped on this award-winning catamaran
The 88m mast took over 6 hours and a team of 30 people to de-step
During her refit all teak decking and hardware was replaced
The yacht underwent a refit in Palma, which included refurbishing the deck hardware (photo by Stuart Pearce)
The aft stairwell of this impressive explorer yacht (photo by Cory Silken)
The vast 60m2 aft deck area of Akalam allowed for extensive al fresco living (photo by Mark Lloyd)

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Electrical

The highly experienced marine electrical team at Pendennis is able to advise, design and install all types of cutting edge electrical and electronic systems and equipment. Starting with power generation, storage, conversion and distribution we source our electrical panels and switchboards from tried and trusted manufacturers. Our cable installations are completed to the highest marine and class specifications with all cables being neatly installed and individually tagged. Our Project Engineers can source the most appropriate electrical equipment, integrated navigation systems, and bespoke entertainment packages, all installed and commissioned by our own in-house technicians.

Electrical Services

  • Design & inspection work
  • Power generation & distribution
  • Lighting
  • Alarms & monitoring systems
  • Navigation aids & communications
  • Entertainment systems
Efficient planning enables ease of long-term maintenance
All bridge equipment and all electrical systems were replaced throughout (photo by Paul Warchol)
Pendennis specified the bridge navigation equipment (photo by Cory Silken)
The yacht was completely rewired, requiring several miles of new cable
Our in-house team specified and upgraded all bridge equipment
Pendennis installed the latest entertainment and communications equipment throughout (photo by Jeff Brown)

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Painting

The experienced in-house painting team specialises in the exterior fairing and painting of Pendennis' custom build projects, resprays on existing vessels and also interior protective coatings inside the structure and tank spaces. Quality control is paramount and starts with ensuring the cleanest possible working environment. Temperature and humidity is continually controlled and recorded for the project duration. Whenever possible, smaller components are removed from the vessel and sprayed in our state-of-the-art spray and drying booths.

Painting Services

  • Full fairing & painting
  • Blasting (internal & external)
  • Corrosion control
  • Repainting projects
  • Jet washing & anti-fouling
  • Equipment & component painting
This 85.6m vessel underwent a complete infrastructure repaint onsite in collaboration with Pinmar
Yachts are tented, with strict environment controls, & painted in situ
Created as part of the Yard Development in 2015
The yacht leaves on sea trials after a full topside repaint
Environmentally-controlled spray booths
The remodelled top deck prepped for paintworks
The remodelled stern being prepped for final gloss
Taking pride in providing an exceptional finish

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Interior Design

The Pendennis interior design team endeavours to apply a considered and practical approach to all of our yachts, whether you choose us to design your yacht in its entirety, focus on certain areas or particular details, we will support you throughout every step of the design and build process. The team is passionate about what they do, having designed yachts in both contemporary and classic styles. They are sympathetic to the unique vision of each Owner, assisting in the decision-making process by presenting ideas in various formats, from mood boards to 3D renderings, and sourcing samples to visualise and anticipate the final result.

Interior Design Services

  • Full interior design service
  • Mood boards and 3D visualisation
  • Sourcing samples, materials & suppliers
  • Assisting the Chief Stew with refurbishments
Attention to detail is a crucial part in providing a professional and unique finish (photo Cory Silken)
The design team worked with the joinery department to produce bespoke flooring (photo Cory Silken)
We worked alongside Interior Designers Michael Leach Design to accessorise the yacht throughout
Local companies were used to provide the soft furnishings
The interior design of Christopher was completed in-house at Pendennis (photo Cory Silken)
The interior design integrated personal items from the Owner's travels (photo Cory Silken)
A fresh, modern design completed the interiors (photo Cory Silken)
The soft furnishings and accessories were refreshed during her 2010 refit (photo Cory Silken)

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